Custom Urethane Casting Services
Our Urethane Casting Services provide fast-turnaround, low-volume production with superior accuracy, get functional parts in days, not weeks.
- Tolerances controlled within ±0.05mm
- standard injection molding lead time 7-15 days
- 50+ extensive material options
- ISO 9001:2015 Certified
Start a New Urethane Casting Project!
STEP | STP | IGS | IGES | PRT | SLDPRT | SAT | X_T
Max. file size: ≤15MB
Reliable Urethane Casting Services Provider from China
Robotika has specialized in urethane casting for over a decade years, which stands itself out for combining in-house silicone mold design, diverse polyurethane material options, and premium finishing processes. We specialize in reproducing complex geometries, undercuts, and fine surface textures that closely simulate injection-molded parts, but at a fraction of the cost and lead time. We help customers accelerate product development by providing detailed design feedback, material selection guidance, and surface finishing options to meet both functional and aesthetic requirements. Whether you need a prototype to validate your design, bridge production before mass manufacturing, or customized low-volume parts, we ensure accuracy, consistency, and reduced lead times.
Our capabilities support across automotive, medical devices, consumer electronics, robotics, and industrial equipment sectors. We produce thousands of custom cast and molded parts annually, supporting startups and established enterprises alike with reliable supply and professional engineering support.
Our Urethane Casting Capabilities
Robotika provides a comprehensive range of urethane casting solutions, including silicone mold fabrication, material versatility, precision surface finishing, and low-volume & bridge production. We work with a wide selection of polyurethane resins—ranging from rigid, impact-resistant plastics to flexible, rubber-like materials, as well as clear and tinted formulation. To enhance part quality and functionality, we offer multiple surface finishing options, such as sanding, polishing, painting, and texturing, delivering cosmetic-grade prototypes and production-ready components. With strict dimensional control, our urethane casted parts achieve tolerances typically around ±0.2 mm/100 mm, depending on part size and geometry. Our urethane casting parts meet both functional performance and presentation-level aesthetics, making them an ideal solution for prototyping, product validation, and small-batch end-use production.
High-quality silicone molds that capture fine details and complex geometries with precision.
Wide range of polyurethane resins, from rigid and durable to soft, flexible, and transparent options.
Advanced processes including polishing, sanding, painting, and texturing for cosmetic-grade results.
Reliable, injection-mold-like quality for prototypes and short-run production before scaling to mass manufacturing.
Urethane Casting Capabilities
Maximum Build Size
We can manufacture parts up to 30 inches in length, accommodating small to medium-sized components.
Material Compatibility
We offer versatile urethane casting materials, from flexible to rigid, clear to color-matched materials, best suited for a wide variety of industrial and custom uses.
Casting Accuracy
Default tolerance set to ±0. 2mm, and is applicable for prototypes, low volume production, and complex parts.
Surface Finishing Options
We support polishing, painting, and EMI shielding for improved functionality and aesthetics.
Delivery Time
Our standard lead time is 7-15 days, with expedited services available for urgent projects.
Our Latest Urethane Casting Products We have Manufactured
Urethane Casting Tolerance
| Part Type | Tolerance Range |
|---|---|
| General Dimensional Tolerance | ±0.2 mm / 100 mm |
| Small Parts (≤ 50 mm) | ±0.15 – 0.2 mm |
| Medium Parts (50 – 200 mm) | ±0.2 – 0.3 mm |
| Large Parts (> 200 mm) | ±0.3 – 0.5 mm |
| Surface Flatness / Warpage | ±0.3 mm / 100 mm |
| Shrinkage Rate | 0.15% – 0.25% |
- *Robotika accommodates part lengths of up to 48", depending on the process. For larger dimensions, please reach out to us for inquiries. The tolerances listed represent minimums under ideal conditions; however, looser tolerances may be necessary based on the process, material selection, or part geometry.
Urethane Casting Materials
ABS-like Polyurethane
ABS-like polyurethane is a versatile choice for urethane casting due to its excellent mechanical strength, toughness, and impact resistance. It closely mimics injection-molded ABS, making it suitable for housings, dashboards, and consumer product prototypes.
Lead Time: As fast as 3 days
Finishes: Raw, painted, textured, polished
PP-like Polyurethane
PP-like polyurethane provides flexibility, fatigue resistance, and good chemical tolerance, making it ideal for urethane casting of snap-fit parts, covers, and lightweight prototypes. It is widely used in packaging, automotive interiors, and household product models.
Lead Time: As fast as 3–5 days
Finishes: Raw, painted, textured
PE-like Polyurethane
PE-like polyurethane is lightweight, tough, and highly resistant to chemicals, which makes it suitable for urethane casting of containers, fluid-handling parts, and low-cost industrial components. It is commonly used for storage boxes, caps, and protective housings.
Lead Time: As fast as 4 days
Finishes: Raw, painted, polished
PMMA (Acrylic)-like Polyurethane
PMMA-like polyurethane offers excellent transparency, gloss, and weather resistance, replicating the clarity of acrylic in urethane casting. It is ideal for lenses, light covers, and display parts where high aesthetics and optical properties are required.
Lead Time: As fast as 3–4 days
Finishes: Raw, polished, painted
Nylon (PA)-like Polyurethane
Nylon-like polyurethane delivers high strength, toughness, and wear resistance, making it suitable for urethane casting of gears, bushings, and structural mechanical parts. It closely simulates nylon properties for functional testing and end-use prototypes.
Lead Time: As fast as 3–5 days
Finishes: Raw, polished, painted
PC-like polyurethane
PC-like polyurethane offers toughness, heat resistance, and high impact strength, ideal for urethane casting of safety housings, transparent covers, and engineering components. It is often used for automotive and electronics prototypes requiring durability.
Lead Time: As fast as 3–4 days
Finishes: Raw, polished, painted, textured
Rubber-like polyurethane
Rubber-like polyurethane is flexible, elastic, and durable, making it perfect for seals, gaskets, ergonomic grips, and cushioning components. It allows urethane casting to simulate rubber products for both prototypes and low-volume functional use.
Lead Time: As fast as 3 days
Finishes: Raw, textured, painted
Flame-retardant polyurethane
Flame-retardant polyurethane formulations meet UL94 standards, ensuring safety in electronics, aerospace, and medical device prototypes. They are widely applied where fire safety and compliance are required alongside mechanical performance.
Lead Time: As fast as 4–6 days
Finishes: Raw, painted, polished
Finishing Options for Urethane Casting
| Name | Description | Can Be Applied with | Application Material |
|---|---|---|---|
Sanding & Polishing
|
Removes parting lines and imperfections, achieving smooth or glossy surfaces. | Presentation models, cosmetic-grade prototypes | ABS-like, PC-like, PMMA-like |
Painting & Color Matching
|
Spray painting and Pantone/RAL custom color matching for branding consistency. | Consumer product housings, prototypes, branded parts | ABS-like, PP-like, PC-like |
Texturing
|
Creates matte, leather grain, or fine patterns to simulate injection-molded finishes. | Handles, grips, product housings | ABS-like, PP-like, Nylon-like |
Clear Coating & Gloss Finishes
|
Adds protective coating with gloss, semi-gloss, or matte effects. | Transparent parts, displays, high-visibility models | PMMA-like, PC-like |
Electroplating & Metal Coating
|
Provides metallic appearance such as chrome or nickel, sometimes functional conductivity. | Decorative prototypes, luxury housings | ABS-like, PC-like |
Soft-Touch & Rubberized Coating
|
Delivers a smooth, tactile feel similar to overmolded rubber. | Grips, ergonomic consumer products | Rubber-like PU, ABS-like |
|
Electroplating (Vacuum Metallization)
|
ABS, PC, PP | Chrome, Gold, Silver | Polishing, Texturing |
Silk Screening & Pad Printing
|
Adds logos, labels, and graphic details directly on parts. | Branding, user instructions, control panels | ABS-like, PC-like, Nylon-like |
- *We offer a range of additional finishing options, including chromic acid anodizing, cadmium plating, copper plating, titanium anodizing (blue anodizing), gold plating, silver plating, and more. If you require finishes for materials not mentioned here, please reach out to us directly.
Urethane Casting Design Guide
In this guide to urethane casting, you’ll learn how to create efficient, manufacturable metal and plastic parts for prototyping and production.
Urethane Casting Service FAQs
What’s the typical lead time for urethane cast parts?
Most projects take 7–10 days, depending on part size, finishing, and quantity. Small runs can be done even faster.
What’s your minimum order quantity (MOQ)?
We can start from just 1 piece, making it ideal for prototypes and small batches.
Can you color match my parts?
Yes, we offer Pantone/RAL color matching and multi-color painting to match your brand requirements.
What information do I need to get a quote?
Simply share your 3D file (STEP/STL/IGS), quantity, material preference, and any finishing needs.
Can urethane casting be used for low-volume production?
Absolutely. It’s perfect for bridge production before investing in injection molding.
Do you provide finishing services for cast parts?
Yes, we offer sanding, painting, polishing, texturing, and plating for cosmetic-grade results.
How accurate are urethane cast parts?
Typical tolerances are around ±0.2 mm/100 mm, depending on part geometry and size.
Urethane Casting Related Resource
Are You Looking for Urethane Casting Manufacturers in China?
Contact us for free quote and expert advice today.
Your inquiry will be replied within 24 working hours, and we respect your privacy.
